SYSTEMS & SOLUTIONS

Select the furnace from the process route, not from a catalogue alone

Material, load geometry and weight, process cycle, atmosphere, throughput and existing infrastructure are reviewed before the furnace type, arrangement and scope of supply are defined.

100% Hydrogen Bell-Type Annealing System
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100% Hydrogen Bell-Type Annealing System

100% Hydrogen Bell-Type Annealing System

Hengyuan's core product. Developer of China's first domestically built all-hydrogen bell furnace in 2002 and a principal drafter of industry standard YB/T 4250; more than 2,800 bell-furnace bases delivered since 2015 and over 80% of China's high-end market by number of bases. Gas or electric heating, 100% hydrogen atmosphere, in-house control software and waste-hydrogen recovery.

Batch annealing · controlled atmosphere
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Bogie-Hearth Heat-Treatment Furnace
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Bogie-Hearth / Car-Bottom Heat-Treatment Furnace

Bogie-Hearth Heat-Treatment Furnace

A movable bogie carries the load in and out of the chamber. Built for batch heat treatment of large, heavy parts, with door sealing, temperature uniformity and bogie structure designed around load size and weight.

Batch processing · large and heavy loads
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Pusher-Type Furnace
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Pusher-Type Furnace

Pusher-Type Furnace

Loads are pushed through successive process zones at a set pitch, for high-volume continuous heating and soaking. In service for heating and homogenizing aluminium ingots.

Indexed transfer · zoned heating
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Roller-Hearth Furnace
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Roller-Hearth Furnace

Roller-Hearth Furnace

Driven rollers carry products continuously through heating and cooling zones, for continuous heat treatment of plate, tube and similar products, with line speed and zones sized to the required output.

Continuous line · controlled zones
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COMPONENTS & REPLACEMENTS

Bell-furnace inner covers

Review the service conditions, drawing, material specification, fabrication details and inspection requirements for a new or replacement inner cover.

Cylindrical bell-furnace components in Hengyuan's manufacturing workshop

Bell Annealing Furnace Inner Cover

Bell-Type Annealing Furnace Inner Covers

Engineering review and RFQ requirements for new and replacement bell-furnace inner covers, based on drawings, service conditions, material specification and inspection requirements.

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DIGITAL ENGINEERING

Digital & Control Systems

Automation & Supervisory Control

Sequence control, process recipes, alarms and historical data can be included. Functions and interfaces are agreed with the customer.

Thermal & CFD Simulation

Flow and heat-transfer analysis can support the evaluation of an engineering concept. The model, input data and expected accuracy must be stated for the specific question.

HENGYUAN ENGINEERING TOOL

Annealing Cycle Generation

Connect operating inputs with cycle, loading and temperature-profile outputs for faster concept evaluation.

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RFQ INPUT

Inputs for Preliminary Selection

  1. 01Material and product form
  2. 02Minimum and maximum load dimensions and weight
  3. 03Incoming and required material condition
  4. 04Thermal cycle and process atmosphere
  5. 05Required throughput and operating pattern
  6. 06Available fuels, power and utilities
  7. 07Existing line and automation interfaces
  8. 08Applicable standards and acceptance criteria
  9. 09Installation location, schedule and preferred battery limits

Standards & Compliance

Applicable standards, document revisions and the conformity route must be agreed for the installation country and project. Referencing a standard does not mean that the complete system is automatically certified to it.

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